Vertical Autoclave Deluxe

Vertical Autoclave Deluxe
We are manufacturers of Autoclaves, vertical
autoclaves India since 1990. Our vertical autoclaves are widely used
for day to day sterilization procedures and in various laboratory
applications.
We specialize in both standard and customized models, specifically
designed to meet the challenging demands of various scientists for
individual and specialized research applications. Over a short period
of time Weiber brand have been established as reliable exporters of
vertical autoclave in India, catering to the vast markets in South East
Asia, Middle East, Africa and Europe.
Apart from that we are supplying our autoclave in India , catering to a
variety of customers ranging from Defence Installations, Research
Laboratories, Educational Institutes and various R and D laboratories
of leading national and multinational companies.
Salient Features Of Our Economy Vertical Autoclave

Versatile usageStainless steel constructionErgonomic Design Energy Efficient Double Safety Radial Locking ArrangementDouble Safety Valve ProtectionHydraulic Testing Upto 2.5 times the working pressureCalibration And Protocol Documentation


Construction:
Our vertical autoclave is double walled units. Outer body of our
autoclave is constructed out of thick gauge stainless steel sheet of
SS-304 grade. The inner chamber is also made of heavy gauge stainless
steel sheet of SS-304 grade. Our autoclaves are air insulated from
inside, however we may incorporate mineral glass wool insulation if the
customer desires so. The strong lid constructed out of thick stainless
steel plate has a double safety radial locking arrangement , which
ensures an easy and smooth opening and closing operation for all our
autoclaves. Our deluxe vertical autoclaves are ideally suited for
hospitals and research labs where safety is the first priority of the
users, since it is equipped with a double safety steam release valve.
At the same time we test all our autoclaves for up to 2.5 times the
standard working pressure to ensure maximum safety and protection from
any unfortunate incident. All our vertical autoclaves are supplied
complete with pressure gauge, pressure release valve and stainless
steel basket as a standard feature.
Heating:
The heating process in our deluxe vertical autoclave is done through
specially designed water heaters of suitable wattage to ensure optimum
sterilization time in every sterilization cycle.

Working Temperature:
As per the international standards and guidelines our vertical
autoclave have a working temperature of 121oc. ,however for specific
requirements our autoclaves can be upgraded to be used for up to 134o c.

Working Pressure:
Working pressure for our standard vertical autoclave is 15 psi,
however this can be upgraded to be used for higher pressures of up to
30 psi..

Pressure Range:
The normal pressure range of our autoclave is 5 psi to 20 psi

Pressure Control:
The pressure inside our vertical autoclave is controlled through a
semi automatic electro mechanical device called piezostat, which
controls the pressure inside the chamber and cuts of the current from
the heater whenever the pressure exceeds the set pressure value of the
autoclave, thus making it very safe and energy efficient.

Technical Features Of Deluxe Vertical Autoclave

Hi-tech radial lock locking mechanism for ultimate ease of operation and safety.Steam Release valve of Stainless Steel ensuring a long life of the equipment.Huger grade spring loaded safety valve of brass, duly chrome plated.Water Indication Gauge with stainless steel enclosureHigh accuracy and reliable pressure gauge.Lid opening mechanism: Foot operated (Paddle) lift









Standard Standards Models (Inner Dimensions)






Diameter (mm)


Height (mm)


Volume (Liters)




250 mm


450 mm


22 ltrs




300 mm


500 mm


50 ltrs




350 mm


550 mm


78 ltrs




450 mm


600 mm


98 ltrs





550 mm


750 mm


152 ltrs



Note: The above mentioned sizes are of our standard
deluxe vertical autoclave. However we are fully capable to cater to the
demand of any customized size for any special application.
Upgrades (Standard)

Low Water Protection Device:

This automatic system can be incorporated with our vertical autoclaves
to give protection against the low water scenario under prolonged
usages.

Timer With Alarm System:
This
semi automatic device can be incorporated with the standard models of
our vertical autoclave which helps the user to set the sterilization
time of the system and do other tasks without bothering to monitor the
sterilization cycle. This device cut off the current from the main
system when the set value for a given sterilization cycle is attained
and gives a loud audio alarm.

Digital Temperature Indicator: A
solid state digital temperature controller cum indicator can be
incorporated with our basic vertical autoclave models for ease of
monitoring the temperature of the autoclave from a distance through its
large LED display, which is visible from quite a distance.

Programmable Temperature Controller:
A programmable micro processor based temperature controller cum
indicator can be incorporated in our basic vertical autoclave models to
pre program the sterilization cycle temperature with high amount of
accuracy and reliability

Chart Recorder:
This a semi automatic self contained easy to use recording device,
which permanently records the temperature is any given sterilization
cycle of our vertical autoclave on a graph sheet., with the help of a
bimetallic strip transducer chip incorporated in the unit
Technical Features: Chart size:4- dia Accuracy:2% (FSD) Response time: 12 minutes

PLC control system:
Our standard plc control system is based on the hi-tech state of the
art micro-processor circuit technology, ensuring a complete automatic
operations along with high efficiency and great reliability. This
computerized logic control system ensures a 100% automatic operation
throughout the sterilization cycle of our vertical autoclave. No
intermediary human intervention is necessary after choosing the
parameters and initiating the sterilization process in our autoclaves.
The primary cycle phase and the actual parameters of our vertical
autoclave and along with set values are displayed on the LCD panel
during the entire cycle progress.

The main parameters of
the process such as, temperature, pressure, time are controlled and
displayed, on the LCD panel of the system. The ergonomically designed
keyboard located on the front level enables the user to choose the
desired program, initiate and terminate the cycle, and allows a trained
technician to preset the main parameters using an access code. Our PLC
control system is extremely easy to use, user friendly and fully
programmable.

For a elaborate and presentable
documentation of cycle process, our logic control unit is provided with
a diligent wipro/epson dot matrix printer, which is connected to the
central microprocessor system. The printer generates a hard copy of
the printout of the relevant or desired information relating to the
cycle operation like the pressure , sterilization time, temperature at
any given/pre set time interval, vacuum, and drying time, number of
cycles, number of pulsing etc.

The standard vertical autoclave with PLC control system is designed
to operate up to six standard sterilization programs between 105oC and
137oC and two test programs optional. The desired programs can be
easily selected by using the numeric keypad, provided at the front
level, Apart from that other parameters such as air removal,
sterilization and drying stages can be programmed with utmost ease.Data Acquisition And Control System For Vertical Autoclave

This is unique module which can be incorporated with our vertical
autoclave to log in temperature and environment related data with a
help of a data logger unit which has a pc connectivity by means of RS
232 C interface. This data is then analyzed and formatted with the help
of our unique user friendly analysis software to enable the user to get
a formatted and analyzed reports of various inputs during the full
operation cycle of the equipment. This is an ideal module for
pharmaceutical laboratories, process control applications and high
research projects where maintaining a viable record of the performance
of the equipment is very essential.

Features:

Our system incorporates multiple
Devices such as in line process Indicators, environment scanners and
temperature or humidity controllers. Provides Astech cable for direct interface to any dot matrix or laser printer for online or offline data records printingIt has Bulk data storage capacity with high data retention life. Facility to obtain nicely formatted print our of the logged data or records with proper headers.Our system provided facility to program recording interval with various options to suit individual requirements.It is provided with the feature to adjust or select baud rate for any serial communication port.Our
system is provided with user friendly custom developed software which
obtains and analyze the data and facilitates the user to generate
reports and graphs etc.