Sugar Mill Cooling Tower By Prompt Spray Engineers

Prompt Spray Engineers supplies highly efficient spray ponds which can achieve cooling even at zero wind velocities. The Spray Nozzle is designed to generate optimal droplet size for high heat transfer and low mist losses. Nozzle material is suitable for higher temperatures and the cluster arrangement is rugged and long lasting. Spray Pond clusters are arranged in compact manner reducing the area requirement without compromising the efficiency of the Spray Pond. Spray Pond System is a reservoir in which warm water (e.g. from a SUGAR plant) is cooled for reuse. This is done by spraying the warm water into the cooler air through specially designed nozzles. Some amount of water is evaporated in the air thereby cooling the water down before it reaches the pond surface. Prompt Spray Engineers supplied Spray Pond is made using lightweight but strong material. Spray Pond Nozzle is specially designed to enhance heat transfer with minimal mist loss. The nozzles are arranged in a cluster form and clusters are arranged in a compact and efficient manner. Hydrodynamic design of the nozzle ensures optimal droplet size formation at low pressure requirement. This results in high heat transfer and low mist losses. Conical shaped inlets to the PVC Branch Pipes from the Main Header is supported by Flange and UVS PVC Flanged Tailpieces. It reduces the entrance losses as well. PVC Branch Pipes are supported by Clamps, which are grouted on the concrete pillars by SS grouting rods. Five Way Header with PVC extension pipe is connected to the Branch Pipe by ABS male threaded coupler and female threaded half Tee. Similarly all the Clusters are fitted. After the last Cluster, End Cap is used to close the PVC Branch Pipe. All PVC Pipes and fittings are of Rigid PVC Class III (6kgf/cm2) as per IS: 4985/2000. Stainless Steel fabricated common header is provided along the center of the Spray Pond for proper distribution of water. Pipe sizes are designed to keep frictional losses within 0.2kgf/cm2 from Pump to last