Particle Size Analysis System

Cleanliness / Particle Analysis System-Fully Automatic
Microscope with Motorized Stage
Metnation Technologies can provide either the equipment or the testing service you require for the determination of the technical cleanliness of your components in accordance with inspection standards ISO16232
Contamination removal from components used in automotive, hydraulics and production systems is becoming increasingly important as suppliers, producers and end users look for better reliability.
The microscope analysis identifies the type & quantity of particles in different size classes including longest particle and fibres according to the applicable test standards applied.
The microscope system can separate particles into metallic and non-metallic to give a distribution of metallic and non-metallic particles.

Microscope (Optical) System
Stereo Zoom Microscope



Magnification: 7X to 45X
Zooming Ratio 6.4: 1 .
Focusing stroke : 50mm.
Objective - 0.7X to 4.
Eyepiece - 10X (pair)
Illumination: white ring light LED
TRINOCULAR UPRIGHT METALLURGICAL MICROSCOPE


Magnification: 50X to 1000X
Trinocular Observation Head
Eyepiece (Anti fungus)
Wide field 10X (paired) F.O.V. 22mm.
Illuminator
The Epi illuminator has 6V-20W halogen lamp with variable brightness control



Motorized stage

a cMotorized stage: Stage Size a 150 mm X 150 mm

a cXY Movement a 60 X 60 mm (Motorized)

a cResolution - 05 micron or better

a cStage Control - Through software.


Particle Analysis Software


i Pre-configured for ISO 16232.
i Calculation of Component-Cleanliness-Code (CCC) according to ISO 16232
i Software controlled Stage movements.
i Auto image stitching and analysis.
i Automatic scanning and capturing the entire field of filter paper.
i Software generate a single image of entire filter paper (size 47mm). So as to analyze and deliver the results for their true sizes.
i Separation of particles as Metallic, Non-metallic and fiber
i Measurement of all the particles for their total number, size, perimeter, area.
i Distribution Metallic and Non-metallic particles as per their sizes in user
defined size classes . Automatic detection of particle types Reflective, Non-
Reflective, Reflective- Fibrous and Non-Reflective-Fibrous.
i Analysis of particle parameters for each particle (max particle size, min
particle size, length, width, area ,fiber length, and many more).